Accurate measurement of molten metal parameters is critical in a variety of industrial processes, including metallurgy, casting, semiconductor manufacturing, and other industries. Melt measurement instruments provide important information about the condition of the metal, which helps optimize manufacturing processes and ensure high product quality. Below is an overview of the applications of these instruments.

Temperature and Composition Monitoring
The temperature and chemical composition of the molten metal are critical parameters that must be controlled to ensure the desired properties and quality of the finished product. Temperature measuring instruments such as thermocouples and pyrometers are widely used to monitor the temperature of molten metal in furnaces, casting machines, and other installations. In addition, spectrometers and gas analyzers are used to determine the chemical composition of the molten metal, including the concentrations of major elements, alloying elements, and impurities.

Special mention should be made of high-precision carbon content measuring instruments and probes for measuring the hydrogen content of metal melts.
Immersion carbon analyzers provide fast and accurate data, allowing you to optimize production processes and control the quality of final products.
Hydrogen analysis probes provide accurate results in the range of 0.5 to 14 ppm hydrogen, which also has a positive effect on the quality of the final product.

Viscosity and Surface Tension Monitoring
The viscosity and surface tension of molten metal affect processes such as mold filling in casting and surface finishing in drawing. Viscometers are used to measure the viscosity of molten metal, while tensiometers are used to determine the surface tension. These measurements help optimize process parameters and prevent product defects.

Level Measurement
Monitoring the molten metal level in melting furnaces and foundries is critical to ensure safety and optimal operation. Level gauges such as ultrasonic or capacitive type sensors are used to measure the molten metal level, allowing operators to maintain the desired level for safe and efficient operation.

Inclusion and Impurity Analysis
Inclusions and impurities in molten metal can significantly affect its mechanical properties and surface finish. Inclusion analysis instruments, such as automatic inclusion analyzers (AIA), are used to detect, identify, and quantify inclusions and impurities in molten metal. These measurements enable the quality of the molten metal to be monitored and appropriate measures to remove or minimize inclusions to be taken.

Rheological Property Measurement
The rheological properties of molten metal, such as flowability and yield strength, are important for understanding the metal’s processing behavior. Rheometers are used to measure these properties, providing valuable information for designing and optimizing metal processing processes.

Other Applications
In addition to the primary applications described above, molten metal measurement instruments are also used for the following purposes:
Furnace Condition Monitoring: Monitoring the temperature and composition of molten metal in melting furnaces allows for optimization of operating parameters and the prevention of furnace malfunctions.
Diagnose Production Problems: Measuring molten metal parameters can help identify equipment or process problems that may be adversely affecting product quality.
Research and Development: Molten metal measurement instruments are used in research and development to understand the behavior of molten metals and to develop new materials and processes.

Technological Capabilities
Technological advances have led to the development of advanced molten metal measurement instruments. Key technological capabilities include:
Non-Contact Measurements: Laser and ultrasonic technologies allow measurements to be taken without direct contact with the molten metal, eliminating the possibility of contamination or damage to the sensors.
High Temperature Measurements: Sensors and instruments designed for extreme temperatures allow measurements to be taken in the high-temperature environments encountered in metalworking processes.
Multi-Functionality: Modern instruments often combine several functions, allowing comprehensive measurements of various molten metal parameters.
Integration with automation systems: Molten metal measurement instruments can be integrated with automation systems to provide continuous monitoring and control of production processes.