IN EVERY TON OF STEEL.
Measuring the temperature of liquid steel
Eurasian Instruments | 2021
In metallurgy, the temperature of liquid steel is most often measured using thermocouples of B, S or R graduations. Abroad, S graduation thermocouples are widespread. In domestic production, B graduation is used in the overwhelming majority of cases. This graduation has a slightly higher error, but unlike S and R graduations, B graduation does not require the use of a special compensation cable. Ordinary copper wires can be used as it.

The thermocouple is a replaceable, single-use unit (or as it is also called a thermocouple package, a disposable thermocouple, PTPR-91, EVRAZTEMP, Positherm - Heraeus Electro-Nite), connected to a thermocouple (also called a rod, fishing rod, peak).

The replaceable unit consists of a cardboard sleeve and a thermocouple head, which is pressed into one end of the sleeve. The cardboard sleeve performs a protective function and, when immersed in molten metal, protects the thermocouple fittings from contact with the liquid metal and from temperature effects. In the head, under a steel (or aluminum) protective cap (which performs protective functions in the presence of slag on the surface of the melt), a sensitive element is located in a U-shaped quartz tube - the thermocouple itself. The ends of the sensitive element (a thin wire made of platinum and rhodium alloy) are welded to two copper contacts, which are attached to the polypropylene base of the head.
To measure the temperature, it is necessary to prepare the thermocouple for measurement. To do this, it is necessary to put the replaceable block on the rod. When putting the replaceable package on the fittings of the temperature converter, the head is connected by inserting the polypropylene base (which has a triangular shape) into the contact block of the converter. Due to the fact that the contact block has a coaxial type of connector (similar to the Heraeus Electro-Nite connector), reliable contact of the sensitive element with the secondary device is ensured. The secondary device confirms contact with the replaceable block.
After preparation, the replaceable block is immersed in molten steel. Within 4-6 seconds, the thermocouple head heats up to the temperature of liquid steel. The secondary device records a stable thermoEMF value and, based on this, outputs the measured temperature. After measurement, the replaceable block is removed from the melt, removed from the rod and discarded. The measurement error of the thermocouples used is 0…+3 °C.
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